In the dynamic world of manufacturing, signage production, and textile fabrication, precision and efficiency are paramount. Every detail matters, from the quality of materials to the accuracy of finishing touches. Eyeleting and welding, in particular, play crucial roles in ensuring the durability, functionality, and visual appeal of various products, including banners, signs, tarps, and fabrics. At Banner Online, we understand the importance of these processes, so we are proud to introduce our flagship product from the Eyelet Machines Range: the AIO Eyeleting and Welding Machine. More than just a machine, this innovative tool is engineered to bring unmatched precision, efficiency, and versatility to your eyeleting and welding projects. Here's why professionals and businesses should invest in the AIO Eyeleting and Welding Machine and experience the transformative power it offers.

Why Choose the AIO Eyeleting and Welding Machine?

The AIO Eyeleting and Welding Machine represents the pinnacle of eyeleting and welding technology, offering a comprehensive solution to meet the diverse needs of businesses across various industries. Here are some compelling reasons why our customers choose the AIO Eyeleting and Welding Machine:

1. Precision and Accuracy:

In the world of eyelets and welding, precision is paramount. Misaligned eyelets or welds can compromise the integrity and appearance of the final product. The AIO Eyeleting and Welding Machine ensures perfect alignment and consistent placement of eyelets and welds, eliminating errors and ensuring a flawless finish. This precision is crucial for projects where consistency and accuracy are critical to success.

2. Efficiency and Productivity:

Efficiency is key in today's competitive business landscape. The AIO Eyeleting and Welding Machine is engineered to streamline your workflow and maximize productivity. With its automated features and user-friendly interface, this machine allows for rapid and continuous eyeleting and welding, reducing the time and labor required for each project. Whether you're working on a small batch or a large production run, the AIO Eyeleting and Welding Machine helps you meet deadlines without compromising on quality.

3. Versatility Across Applications:

The AIO Eyeleting and Welding Machine is designed to handle a wide range of materials and applications. From heavy-duty banners and tarps to delicate textiles and fabrics, this machine adapts to your specific needs. Its adjustable settings ensure compatibility with different eyelet and welding sizes and materials, providing flexibility and versatility in every project. Whether you're in the advertising, construction, or fashion industry, the AIO Eyeleting and Welding Machine is an invaluable addition to your toolkit.

4. User-Friendly Operation:

Despite its advanced capabilities, the AIO Eyeleting and Welding Machine is remarkably easy to use. Its intuitive interface and straightforward controls make it accessible to both seasoned professionals and newcomers. The ergonomic design minimizes operator fatigue, allowing for prolonged use without discomfort. Additionally, comprehensive training and support are available, ensuring that you can quickly master the machine and optimize its performance.

5. Durability and Reliability:

Quality and durability are hallmarks of Banner Online's products, and the AIO Eyeleting and Welding Machine is no exception. Constructed from robust materials and components, this machine is built to withstand the demands of high-volume production environments. It delivers reliable performance and longevity, even under continuous use. By investing in the AIO Eyeleting and Welding Machine, you're choosing a tool that will serve your business faithfully for years to come.

6. Cost-Effectiveness:

While the initial investment in high-quality eyelet and welding machines may seem significant, the long-term benefits far outweigh the costs. The AIO Eyeleting and Welding Machine reduces labor costs, minimizes material waste, and enhances overall productivity. Its efficiency and reliability translate to substantial cost savings over time, making it a wise investment for any business looking to improve its bottom line.

Why Choose Banner Online's Eyelet Machines Range?

Banner Online is more than just a supplier; we are your partner in achieving excellence. Our Eyelet Machines Range, including the AIO Eyeleting and Welding Machine, embodies our commitment to quality, innovation, and customer satisfaction. Here's why our range stands out:

1. Commitment to Quality:

Quality is the foundation of everything we do at Banner Online. Our eyelet and welding machines are meticulously designed and rigorously tested to meet the highest standards of performance and reliability. When you choose our products, you're choosing tools that deliver consistent, high-quality results every time.

2. Innovation and Technology:

We believe in harnessing the power of innovation to create cutting-edge tools that enhance your capabilities. The AIO Eyeleting and Welding Machine features the latest advancements in technology, ensuring superior performance and ease of use. By choosing our products, you're staying at the forefront of industry trends and benefiting from the most advanced solutions available.

3. Customer Satisfaction:

Your success is our ultimate goal. We are dedicated to providing products and services that exceed your expectations. From initial consultation to after-sales support, our team is always ready to assist you. We offer expert advice, comprehensive training, and responsive customer service to ensure that you get the most out of your investment.

Conclusion

In an industry where precision, efficiency, and reliability are paramount, the AIO Eyeleting and Welding Machine stands as a beacon of innovation and excellence. With its unmatched capabilities, this machine is more than just a tool; it's a catalyst for success. Elevate your eyeleting and welding projects, streamline your workflow, and achieve outstanding results with Banner Online's Eyelet Machines Range by your side. Choose the AIO Eyeleting and Welding Machine today and experience the transformative power it offers.

Automatic system for banner finishing with welding & eyeleting

The new All In One integrates in a single process hem welding, eyeleting and slitting to finish large banner jobs. As it eliminates the time needed to weld hems on another finishing station you are not only reducing time but also space while you are boosting your productivity.

All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

Reasons to choose All In One

This banner finishing system will weld banner edges, eyelet and cut to size banners or alternatively roll them on a fully automated process.

It can be used on PVC media, mesh or printable PE. All In One incorporates a vision system to recognize eyelet and cutting marks.

1. All In One – Reduce bottle necks in your print finishing department. When you integrate in a single machine three different processes that are labor intensive (welding, eyeleting and slitting or rewinding) you will be boosting the efficiency of your operation.
2. Slitting and Rewinding – The system integrates a rewinding station but also allows you to cut the banners adapting to your jobs. You can choose between slitting and rewinding modes.
3. Vision system for eyelet and cutting marks plus banner alignment – All In One integrates a complete vision system. Camera is able to read eyelet and cutting marks. An alignment sensor works when roll is unwound. If material is badly rolled the machine will automatically correct it to do a perfect job
4. Four working modes – AIO has 4 different working modes to set eyelets and to cut banners:
   • Automatic. Vison system scans the edge material detecting standard and custom eyelet and cutting marks. Machine will perform eyelet settings when marks reach its position.
   • Banner. Jobs are performed by manual introduction of banner lengths and number of eyelets. Distances between eyelets are auto calculated.
   • Roll 2 Roll. Fence banner oriented. Only eyelets and distance between them is necessary. Machine will be continuing working and collecting the finished material into another roll.
   • Keder. Specific mode for keder reinforcement, where the material is not passing through the compensator inorder to avoid waves and deformities on the welding.
5. Different welding options – In the world of digital printing there are different ways of finishing banners. With All In One you can finish your banners using keder, tape reinforcement or hem welding

Media

AIO is capable of working with different materials such as PVC, Mesh and printable PE. Maximum speed will depend on the specific job (material used, welding option, banner length, number of eyelets…).

Availability dimensions. 3 versions (width).

All In One adapts to the customer working size. We offer you an adjustable machine to work from material width 600 mm up to 3200 mm. 3 sizes are manufactured with maximum working width: 1600mm. | 2400 mm. | 3200 mm.

System will be manufactured according to the maximum banner width that customer requires. Banner width is adjustable as welding heads and eyelet machines are mounted on linear guides and minimum banner width is 600mm

Productivity improvement

With All In One, customer is able to finish jobs with a machine that performs everything automatically, with some processes made parallel to others such as welding and cutting / eyeleting. Reduction in process times and costs allows customer to get more jobs per day. A 200 meters roll will require less than 28 minutes, including welding, eyeleting and slitting!!

General Features

New All In One Roll2Roll integrates in a single process welding, eyeleting and slitting to finish large banner jobs. As it eliminates the time needed to weld hems on another finishing station you are not only reducing time but also space while you are boosting your productivity.

All in One is the 360º solution for banner finishing as you will reduce lead times and labor costs.

Modular system

All In One – Roll2Roll consists of individual job stations that come together to create the definitive Banner Finishing Machine. The stations are joined together through a system of clamps.

Loading Station
This is the first module of AIO where customer loads the printed roll of media on an air shaft. It is possible to use the standard configuration with a single air shaft for rolls up to Ø500mm or a rotating double shaft for continuous material loading for rolls up to Ø280mm.

This module has an edge alignment sensor with pneumatic adjustment that continuously repositions the roll in case that it has not been rolled evenly on the printer. Roll end sensor pauses the cycle to join a new roll with less change time.

Welding Station
Second module of AIO. On the loading station there are two folders to start creating the hem before material reaches welding heads. Hot air welders are fully controlled from HMI.

As a standard, machine creates a hem of maximum 46-47mm. It is possible to create a 50mm hem, but last 2/3 mm will not be properly welded because of the welding nozzle dimension.

Eyeleting & Slitting Station
This is the third module of AIO and it has the two eyeleting machines, the HMI to control all the different processes and the slitting station.

AIO has a vision system installed underneath the banner that performs a fast and accurate reading of both eyelet and cutting marks. The camera scans a rectangular area where those marks will be detected.

It is possible to mount a second camera to read from top. The pros of this system are that eyelet and cutting marks will remain on the non-visible side of the hem (back of the banner),avoiding image confusing with other printing marks, but the cons are that this system will not work when using reinforcement tape, but it is possible then to read with the other camera.

The vision system detects cutting and cut marks printed on the material. As standard, AIO comes with a single rotary cutter, industrial type, mounted on a gantry.

It is possible to order a double cutting system (two rotary cutters) to avoid any visible cutting marks on the front side of the banner. The only disadvantage of this system is that it requires a blank gap of material of about 64mm between each banner.

Rewinding Station
This is the fourth module for AIO. Customers will order when they need to work roll-to-roll, as when manufacturing fence mesh for example.

This module is equipped with an air shaft and has an automatic tensioning system

Use Clear Eyelets by PLASTgrommet.

It doesn’t take much to work it out that this machine only needs to save the labour of one person to be worth it. The fact is it saves more like 2 or 3 people with faster lead-times!

From Sydney to Perth and anywhere in between, Eurotech has delivered multiple eyelet machine projects.

The clear eyelet advantage can be seen at eyelets.

Disclaimer:

All capital equipment is available for purchase online but will need to be paid for before dispatch. Banner Online’s total order price includes shipment door to door. It does not include the unloading of the equipment. Please make sure you have a forklift or other appropriate equipment to be able to unload your purchase.